From Fruit to Kernel

Cashews are coveted as dry fruits and are commonly added to gravies and sweets in Indian cuisine. I did know that the nuts grow outside the fruit but beyond that I had given no deep thought about its journey from the farm to the table. It is quite an arduous route, one that I recently witnessed. 


Any guesses? That’s right, at a cashew factory! 


The cashew tree is Anacardium occidentale that belongs to the Anacardiaceae (Mango) family. Its fruit is an accessory fruit (or false fruit) that has a pear shaped structure called cashew apple and at its end is a kidney shaped drupe. The drupe contains one seed which is the cashew. The apple is used to make Feni and the drupe is processed to make the cashews we know. 
There was a pile of drupes at the Kamat Cashew Factory at Sawantwadi. They were creamy yellow coloured and the shell was quite hard to touch. The proprietor was enthusiastic and gladly guided us through his establishment with a running explanation.




First roasting

So does one simply break open the shell to get the nuts? No.. Far from it. These drupes undergo their first roasting over steam to mark the start of processing.


Following first roasting

The drupes are put into special machines that cut open the hard outer shell. Earlier, the cutting was done manually which did horrible things to the hands of the ladies doing this delicate job. The machine we saw, picked up one drupe at a time, split the cover and the broken cover and kernel were ejected out. This shell has toxic substances (which cause terrible reactions when in contact with skin) and our guide cautioned us against touching them.


Machine to cut the shell open
cashewnuts
The machine ‘ingests’ and cuts one drupe at a time



cashew shell cutting machine
Shells and kernels

Shells are
sold to paint making companies and the kernels are roasted for a second
time. The resultant product is covered in a dry thin brown skin which may be
removed by further processing. Some kernels are sold with these brown
skins itself. 



The kernels are now ready for sorting. This process is done by skilled hands and eyes that segregate the nuts based on their size and colour. I witnessed one lady who sat at a ‘console’ (see image below) and went about deftly throwing cashews in separate containers without even looking up from the pile in front of her. 

What Aim! There was no scope for mistakes.


cashews
The kernels on the table are put into the tins around it based on their size, shape
cashew nuts, sawantwadi
Separated and Packed


Grading cashew kernels is important as the bigger ones are priced higher. The broken pieces are sold as such and are ideal for adding to cakes or sauces. At a cashew shop one finds them graded asW150, W180. W210, W240 and so on. W refers to whole (B will stand for broken; S for split etc) and the digits are number of kernels per pound. So W150 means there would be 150 kernels per pound. There is a category called SW which means Scorched Wholes where the kernels are scorched or marginally darkened due to excessive roasting. Here is a link with some info about cashew grades.





cashew grades, goa
At the sales counter



The entire process may take a week or more. I was told that despite widespread cultivation of cashews in the coastal regions, many factories process nuts imported from South America (they are cheaper despite travelling across the oceans) compared to the local produce. Ironic isn’t it?


Other factories may have different processing methods but the general idea is to dry, crack open the drupes, roast and then segregate them. Some are further processed into salted cashews or flavoured with other spices.


Here another two images from the factory.

An old manual shell cutting machine

cashew processing, goa, sawantwadi
Packed discarded cashew shells ready to be sent to paint makers

Point to note: There are several cashew factories in Goa but not all welcome visitors. We took a chance with this one and got lucky.

Even at this stage in life, I have learnt something new. Learning never ends… We just need to have an open and curious mind…

Ciao folks!

May is for Mangoes

May. The month that every one dreads for intense searing heat, blazing sunshine. It is also the month that mangoes are at their peak. While mangoes are available in India right from the month of March, I firmly believer that they taste their best only in May. The heat allows them to ripen naturally and their colour and flavour is best enhanced in these conditions. It is often called the King of Fruits.



Choosing mangoes, mango, fruit.
Lovely ripe mangos fill the air with their intoxicatingly sweet fragrance that is sure to tempt passerbys to buy them.

It is widely known that fruit that is available in earlier months may be artificially ripened using various techniques. That obviously prevents the real flavour from developing. Reports state that Carbide is often used to ripen mangoes. Since they are available much before their natural ripenening period, they are obviously very costly and yet do not taste like the real thing.
So how do we know?

  • First and foremost, one must inspect the fruit before buying it. Check the area of the stalk. My regular mango vendor has told me that fruit where this portion (around the stalk) is raised has been plucked early from the tree. That prevents it from developing its full flavour on the tree which is a must.
  • In additon also check the curve of the fruit. The curve must be gentle and not a deep depression. The image I have added here will better explain what I have just said.



Choosing mangoes, artificially ripened fruit
Check the curve on the mango. It must be a gentle curve and not a deep depression



  • Check the skin for any obvious marks that suggest application of any powders etc. This article mentions that mango’s ripened with carbide have a uniform yellow colour. Such fruit are not ripe on the inside and is not sweet. Here is a link that describes how to detect a carbide-ripened mango. Hold a lit match stick near the mango surface. If it gives out sparks or catches fire then its quite likely to have been ripened using calcium carbide.

There  are still few more days for the Alphonso season. Thereafter there are many other varieties each with it a unique flavour. Try them and continue to enjoy the fruit at its natural peak season.
Enjoy!

Main Street

MG Road in Pune is not what it used to be. In its halycon days it was the place for high end shopping, the road for the classes (not masses) to shop in. The advent of the mall culture has eroded its illustrious status and slowly but surely it has lost its position as the premier shopping destination in the city.

Popularly called “Main Street” it retains its olde world charm, as almost all establishments take the mandatory Puneri afternoon siesta… Malls or not, these shops are shut every afternoon and the weekly off continues to be Sunday instead of Monday like most other shops in the city. Some of the shops will take you back in time to the British era with their quaint wooden panelling, wooden steps and decor of an age gone by.

Marzorin is one such cafe (if we can call it so) housed in a building that can easily be from the last century. Its biggest claim to fame are its sandwiches.While I dont much relish their mayonnaise, there are those who will sing its praises. What I love best are their macaroons- the almond ones. Buying those had become an annual ritual for us when we came from our distant bases. Their taste is unchanged over the years but size certainly has reduced.

Marzorin. Pune
Enjoy the view on the bustling street
Pune, MG Road, main street
Almond macaroons

Main Street, Pune, old building
 Marzorin is a great place to just sit down and soak in the atmosphere of this road. The Pasteur bakery next door also offers reasonably priced cakes but if you are looking for exclusive gourment stuff, you better look elsewhere. Budhani located just across the street shows is known far and wide for its Batata chivda (a savoury snack made from fried potato strips). These are just a few places on a foodie trail on the Main Street- one that demands you to first tear up your calorie chart!
Cheers!